• Octagonal Blender
  • Octagonal Blender
  • Machine Specification of Octagonal Blender

Description

Octagonal Blender is very effective performing of dry blending, mixing, lubrication and homogenizing of the powder and granules. One third quantity of pharmaceutical octagonal blender kept empty for efficient mixing. Octagonal mixer perform homogeneous mixing of granules due to octagon type shape and low rotation speed. The material loading and unloading by detachable container for easy and dust free operation. For fast and effective mixing baffles are provided. Hand wheel fitted on gear box for easy positioning and control panel fitted with timer for setting of mixing time. Also fitted with safety around hard with limit switch for safety operation. Due to the octagonal shape of the product container, which causes powder to come from all sides in an octagon shaped blender, the required rpm is lower. The pharmaceutical octagonal mixer is best suited for materials that are crystalline and granular in nature. Due to the design of this type of material, if the container develops slowly, it will result in high-quality blending and lubricating of the grains.

Octagonal Blender uses in pharmaceuticals, chemical, cosmetic & food industry for powder & granules mixing operations. Adinath Inetrnational is leading octagonal blender manufacturer in India provide equipment ranging from 5 liters R&D Octagonal Blender to 10000 liters Industrial Octagonal Blender.

Salient Features of Octagonal Blender

  • The octagonal shape & slow speed of rotating gives sufficient continuous movement to the granules, result in good quality.

  • Simple design requires minimum maintenance.

  • General structure & safety guards made out of mild steel & coloured in Standard Model and made out of SS 304 & polished to the matt finish in GMP Model.

  • Maximum care has been taken to ensure safe operation of the unit.

  • Manual rotating facility with hand wheel for inching.

  • Bigger size batch at low power consumption

  • Suitable for dry mixing of products in granule form.

  • Easy for loading and unloading of material.

  • Easy for cleaning.

  • All contact parts are made out of SS 304 / SS 316 or SS 316 L quality material, as per customer requirement.

Process Operation of Octagonal Blender

Octagonal Blender is an efficient and versatile blending machine for mixing and lubrication process of dry granules homogeneously. Two third of the volume of the Cone Blender is filled to ensure proper mixing. The Octagonal Blender gives best result for granules due to very slow speed and octagon shape of container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.

In Octagonal Blender the granules comes from all sides due to the octagonal shape of the product container, hence requirement of RPM is less. Suitable mainly for Crystalline & Granular type material. This type of material gets sufficient continuous movement due to their shape if container have only slow movement and will results in good quality of blending / lubrication of granules.

Octagonal Blender Working Principle

Octagonal Blender Design Features:

  • Octagonal Blender suitable for proper mixing of dry powder and granules. Mixing done at slow speed rotation for homogeneous blending operations. Octagonal shaped vessel is key principle which enable thorough rotation of powder to submerge one into another.  Rectangular cover for material charging and sanitary valve for material discharge makes it GMP octagonal blender. Adjustable baffles inside the container increase mixing efficiency to new level. All parts coming in contact with powder are made from stainless steel 316 materials. Machine structure is heavy duty and made in stainless steel 304 materials. Inside cone, shaft and baffles are mirror polish hence make it food grade octagonal blender.
  • Octagonal Blender assembly consist A shaped structure, motor, gearbox, shaft, baffles, top cover and discharge butterfly valve. Stainless steel control panel provided with start stop functions, emergency stop switch, RPM meter, Timer, Reverse Forward switch. Optional we also provide PLC HMI based control panel on specific ordered equipments. Safety railing with interlock by sensor provided for safety of operator. Hole for foundation bolt provided at bottom of leg for possible civil work at end user’s premises.

Octagonal Blender Advantages:

  • Possibility of material loading through Bin charging or Vacuum type charging arrangement.
  • Bin charging system ensures dust free closed type system.
  • Gentle amalgamation of powder with slow RPM mixing.
  • PTS port provided at top cover for connection of Vacuum System in future.
  • Baffles with removable type feature for flexibility in mixing operation.
  • Dust less material transfers with pneumatic operated valve.
  • Automatic shut off bin can be provided.
  • Food grade seal on pneumatic operated connections.
  • Machine design complies as per cGMP requirements.
  • Machine capacity ranging from 5 liters to 20000 liters.

Technical Specification of Octagonal Blender

Working Volume in Liters Gross volume in Liters Motor Capacity in H. P. Discharge valve size in mm Overall dimensions L X W X H in mm approx.
300 375 1.5 150 2165 X 1535 X 2585
500 600 2 200 2250 X 1800 X 2700
600 725 2 200 2300 X 1800 X 2800
750 875 3 200 2300 X 1850 X 2800
800 950 3 200 2350 X 1000 X 2800
1000 1150 5 250 2700 X 2100 X 3050
1200 1300 5 250 2800 X 2270 X 3050
1500 1700 5 250 2850 X 2525 X 3120
2000 2200 7.5 300 2800 X 2800 X 3350
2500 2700 7.5 300 2800 X 2800 X 3450
2800 3500 10 300 2800 X 2900 X 3500
3400 4000 10 300 2900 X 3000 X 3700

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.