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Automatic Dry Powder Filling & Rubber Stoppering Machine





 
Salient Features
Compact GMP model.
“No Vial – No Filling” system.
Multiple Dosing System.
± 1% filling accuracy.
Built-in Rubber Stoppering Unit saves lot of space in the Sterile Area & reduces the length of Laminar Flow.
“No stopper in chute - Machine stop” system.
All motors are provided with appropriate contractors and relays for the protection against any overload or jamming.
Safety clutch system to avoid Bottle breakage.
Variable A.C. Frequency Drive for speed control.
All parts and assemblies coming in contact with powder and rubber stopper are made of S.S.316 and easily removable for mandatory Autoclaving/ Sterilization.
S.S. square pipe frame structure to avoid vibration.
All driving is through High quality imported Gear motor for better machine performance without vibration or leakage of oil of area floor from gear box.
Imported Gear Motor for Main drive, in feed and out feed table.

Process Operation
The sterilized powder is stored in powder hopper is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density. The powder wheel having eight ports rotates at the pre determined speed below the powder hopper with practically no clearance. Powder wheel consist of Piston in each port and behind the powder wheel vacuum plate is provided there is no clearance between powder wheel and vacuum plate due to back spring pressure. Precise volume of powder is sucked in to the port of powder wheel during vacuum according to the piston length different fill size can be achieved. The excess powder is doctored off by a doctor blade. Doctor blades can be adjusted from outside also without removing powder hopper. When powder wheel indexes further and remain in the port due to the vacuum till it reaches just vertically above the container. The time dose of Compressed air (Nitrogen Gas), sterilized low pressure air sequentially flushes out powder from the port of powder wheel in to the container one by one. The filled containers are immediately separated on the conveyor by bottle separator and moves further for stoppering operation. The sterilized, siliconised, rubber stoppers stored in the vibrator bowl moves to vibratory bowl and stacked vertically in the rubber stopper chute. The container is hold firmly between pair or timing belt to pickup rubber stopper from exit end of the chute. Further the container is passed between two pressing roller for tight fit fixing of rubber stopper.
 
Technical Specification
ModelAPF-60APF-100
Production Rate20 to 60 Fills/Minute50 to 100 Fills/Minute
Input Specification--
Container Diameter25mm to 80mm25mm to 80mm
Rubber Stopper 20mm, 28mm & 30mm Butyl20mm, 28mm & 30mm Butyl
Fill Capacity5 gram to 50 grams in single dose with the help of change parts.5 gram to 50 grams in single dose with the help of change parts.
Filling Accuracy± 1% depending upon consistency and uniformity of bulk density of Injectable Powder under controlled level of humidity (Below 28% Rh)± 1% depending upon consistency and uniformity of bulk density of Injectable Powder under controlled level of humidity (Below 28% Rh)
Power Specification2 H.P.2 H.P.
Electrical Characteristics440 Volts, 3 Phase, 50 Hertz440 Volts, 3 Phase, 50 Hertz
Utility--
Compressed Air:Max. 2 Kg./Cm² Oil FreeMax. 2 Kg./Cm² Oil Free
Vacuum:25 Hg. @ 300 LPM Displacement25 Hg. @ 300 LPM Displacement
Relational Humidity:Below 28%Below 28%
Optional AccessoriesPure Air Filter, Vacuum PumpPure Air Filter, Vacuum Pump
-Oil Free Air CompressorOil Free Air Compressor
-Online Pre-Media Filling ArrangementOnline Pre-Media Filling Arrangement
-Programmable Logic Control (System) with MMI Programmable Logic Control (System) with MMI
-Aluminum Profile Cabinet covering full machineAluminum Profile Cabinet covering full machine
Overall Dimension:2400mm (L) X 900mm (W) X 1800mm (H)2600mm (L) X 900mm (W) X 1800mm (H)


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