• High Speed Ampoule Filling sealing machine

Description

High Speed Automatic Ampoule Filling & Sealing Machine is compact & versatile machine for the filling & sealing of glass ampoules. Our Automatic Eight Head Ampoule Filling & Sealing Machine provides output up to 12000 ampoules per hour and having usage in large batch production of injectables. Apart from the pharmaceuticals, this machine can also be useful for large scale production of cosmetics. Machine complies as per cGMP requirements and having crucial part of Injectable Ampoule Filling Line.

Salient Features of High Speed Automatic Ampoule Filling & Sealing Machine

  • Compact cGMP model.

  • Self centering grippers for the transport of all ampoule diameters within the size range without the need to change.

  • Ampoule gas centering during gas flushing and filling.

  • Possibility of gas flushing before, during and after filling.

  • AISI 316L dosing syringes without gaskets.

  • Drip free adjustment for media of different viscosity.

  • “No ampoule No filling” function.

  • Full accessibility allows easy maintenance.

  • Fast change over due to extremely limited parts to be replaced.

  • Individual micro metric adjustment of syringes.

  • Dosing Syringes driven by separate brussless Motor.

  • Ampoule sampling unit without stopping the machine.

  • Possibility to memorize various parameters of different ampoule sizes.

  • Extremely robust, high engineered.

  • Higher out put up to 15000 Ampoules per hour.

  • Machine equipped with pre-warming station.

  • Flow Meters Makes Regulating Flames easier.

  • Minimum change over time, little maintenance, easy cleaning.

  • Critical Components made on CNC Machine.

Process Operation of High Speed Automatic Ampoule Filling & Sealing Machine

Empty washed & sterilized ampoules fed into wire mesh conveyor belt from the left hand side of the machine. Eight ampoules fed through feeding cassette to receiving rack. The moving rack which moves horizontally collect eight ampoules from the receiving rack and transfer the ampoule to the machine in left to right in an inclined position through pre-gassing. Pre-gassing, Filling, Post Gassing, Pre-heating & sealing stations completes filling & sealing operations. Filled & sealed ampoules are collected automatically in SS tray in upright position without hand touch.

Technical Specification of High Speed Automatic Ampoule Filling & Sealing Machine

Model AFS-1 AFS-2 AFS-4 AFS-8
No. of Head Single Two Four Eight
Syringes One Double Four Eight
Ampoule Sizes 1 ml to 30 ml 1 ml to 30 ml 1 ml to 20 ml 1 ml to 20 ml
Filling Speed Up to 25 ampoules/minute Up to 50 ampoules/minute Up to 100 ampoules/minute Up to 200 ampoules/minute
Filling Precison ± 1% ± 1% ± 1% ± 1%
Filling Pump Piston Pump Piston Pump Piston Pump Piston Pump
Burner Gas LPG & Oxygen (O₂) LPG & Oxygen (O₂) LPG & Oxygen (O₂) LPG & Oxygen (O₂)
Nitrogen Arranegment Before & After Filling Before & After Filling Before & After Filling Before & After Filling
Number of Fill Nozzles One Two Four Eight
Number of Nitrogen Nozzles Two Four Eight Sixteen
Number of Sealing Burners Two Four Eight Sixteen
Power Required 0.5 H.P. 1 H.P. 1 H.P. 2 H.P.
Power Voltage 230 Volts, Single Phase, 50 Hertz, 4 Wire System 230 Volts, Single Phase, 50 Hertz, 4 Wire System 230 Volts, Single Phase, 50 Hertz, 4 Wire System 230 Volts, Single Phase, 50 Hertz, 4 Wire System
Contact Parts Made from Stainless Steel 316L Made from Stainless Steel 316L Made from Stainless Steel 316L Made from Stainless Steel 316L
Overall Dimension 915mm (L) x 610mm (W) x 965mm (H) approx. 915mm (L) x 760mm (W) x 965mm (H) approx. 1200mm (L) x 1070mm (W) x 965mm (H) approx. 2200mm (L) x 1400mm (W) x 1100mm (H) approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

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