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Automatic Vial Filling & Rubber Stoppering Machine





Description
Automatic Vial Filling & Rubber Stoppering Machine is compact model uses for the filling & rubber stoppering of injectable liquid vials. Adinath offers different models of Vial Filling & Rubber Stoppering Machine suitable for pharmaceutical industry. Our Automatic Six Head Vial Filling & Rubber Stoppering Machine provides output up to 9000 vials/hour suitable for large batch production, Our Automatic Four Head Vial Filling & Rubber Stoppering Machine provides output up to 7200 vials/hour suitable for medium batch production and Our Automatic Two Head Vial Filling & Rubber Stoppering Machine which provides output up to 3600 vials/hour suitable for medium & small batch productions. Our Vial Filling Machines are easy to operate & complies as per cGMP standards. Our standard machine equipped with stainless steel piston pump for the liquid filing, further we can also provide peristaltic pump for higher filling accuracy upon specific customer request.
 
Salient Features
No cross contamination.
Suitable for the filling Volume of 2ml to 250ml.
Piston pump/Peristaltic pump aseptic filling.
Filling with accuracy of ±0.5-1%.
Easy to validate filling system for small/large batch production.
All Contact Parts Made from S.S 316L & framework by S.S. 304.
Variable A.C. frequency drive for speed adjustmentDigital Vial Counter for counting production output.
In-feed Turn Table/ Unscrambler for automatic feeding of objects.
On-line Mechanism.
“No Vial - No Filling" system.
“No Vial - Machine Stop" system.
IQ/OQ documentation can be provided.
PLC with Graphical User Interface. (Optional)

Process Operation
The incoming dry vial (sterilized and siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of S.S. 316 construction and both, glass as well as S.S. syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided
 
Technical Specification
ModelALVF-60ALVF-120
No of Filling HeadTwoFour
Production Rate30 to 60 Vials/Minute60 to 120 Vials/Minute
Input Specification:--
Container Diameter:15mm to 70mm 15mm to 70mm
Container Height:25mm to 140mm 25mm to 140mm
Rubber Stopper:13mm, 20mm & 28mm Butyl with the help of change part13mm, 20mm & 28mm Butyl with the help of change part
Filling Range2ml to 250ml2ml to 250ml
Filling Accuracy±0.5-1%±0.5-1%
Power Supply1 H.P.1 H.P.
Electrical Characteristics380-440 Volts, 3 Phase, 50 Hertz, 4 Wire System 380-440 Volts, 3 Phase, 50 Hertz, 4 Wire System
Optional AccessoriesProgrammable Logic Control (System) with MMI Programmable Logic Control (System) with MMI
-Safety Cabinet covering full machineSafety Cabinet covering full machine
Overall Dimension1900mm(L) x 800mm(W) x 1680mm (H)2000mm(L) x 850mm (W) x 1680mm (H)


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