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Dry Heat Sterilizer





 
Salient Features
Complete GMP model.
Basic structure made from M.S. Heavy angles.
Sterilizer inner walls made from AISI SS 316 and outer walls made from AISI SS 304.
Doors provided on both sides, one opening is in non-sterile area and second opening in sterile area.
‘A’ grade mineral wool insulation to optimize heat effectiveness and stop heat loses.
Dynamically balanced fan provided for hot air circulation to achieve uniform temperature.
Complete electric panel board with pulley and damper connection.

Process Operation
The Ampoules / Vials placed in trays are washed in non-sterile room and loaded on the trolley. The trolley is moved to the sterilizer on a transfer trolley. Temperature and Times are set on the Digital Controller. The Impeller mounted on the top circulates the hot air horizontally over the charge. The air is heated by elements mounted on the top. Fresh air enters the system through Hepa Filter Module. The system incorporates two doors, one opening into the sterile room and the other opening in the non-sterile room. Both the doors are pneumatically interlocked. The temperature profile during sterilization cycle is recorded on a circular chart recorder, validation of the system is provided by a six-point digital temperature scanner. After the time period required for sterilizing the batch has elapsed, the heating circuit shuts of the pneumatics damper (exhaust) opens and cooling operation commences.
 
Technical Specification
TemperatureUp to 250°C
Material of ConstructionInteriors with 14 gauge S.S. 316 quality sheets. Exteriors with 16 gauge S.S. 304 Quality sheet. Frame work of Rolled steel sections 6, 5 & 3mm. the interior frame work of S.S 316 quality
TrolleyFabricated from AISI SS 316 Quality angles & flats with ‘U’-Grooved Stainless Steel wheels.
Transfer trolleyFabricated from S.S. 304 Quality Angles & flats with castor wheel for sterile & Non-sterile room.
Doors Two Doors, one opening into the sterile room and the other into the Non-sterile room. The doors are lined with silicon rubber for sealing. The door in the sterile room is claded with 16 gauge AISI SS 304 sheet.
InterlockingTo maintain the barrier between the sterile and non-sterile room, both the doors are pneumatically interlocked. The pneumatic system consists of pneumatic Cylinders, solenoid valves and flow control valves.
Insulation125mm (t) Mineral Wool. A grade mineral wool insulation to optimize heat effectiveness and stop heat loses.
Air recirculationA 2 H.P. 1440-RPM motor drives the impeller. Air enters the Chamber through perforations provided passes horizontally over the charge and is re-circulated.
HEPA Filter ModuleAir entering the system is passed through a HEPA Filter Module consisting of a pre-filter up to 5 microns, a blower & a HEPA Filter up to 0.3 microns. The filtered air is fed to the impeller for circulating in the system.
Temperature Control & TimerA combined Electronic Digital Controller & Timer is installed. ±2ºC., one probe centrally mounted.
ScannerA six point Digital Scanner is incorporated, with facility of Hold & Scan at all six points.
Temperature RecorderA, 1 point Circular Chart recorder is installed with chart Dia. 8”
Cooling CoilsCrimped Finned Tubes with headers, S.S. 304 Quality to speed up cooling cycle.
Panel BoardConsists of: Ammeters, Voltmeter, Voltmeter switch, HRC fuses & Circular chart Recorder
Control panelMotor Starter, Contactors, Rotary Switches, Indicating lights for heating & Cooling cycle and phase indicating lights.
Exhaust damperControlled by solenoid valve and is opened during the initial heat-up, shuts off and re-opens during cooling cycle.
FanDynamically balanced fan provided for hot air circulation to achieve uniform temperature
FinishAll stainless steel components buffed to matt finish.


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