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Automatic Linear Bottle Washing Machine





Description
Automatic Linear Bottle Washing Machine is suitable to wash glass bottles. Machine equipped with six washing stations can be interchangeable as per specific customer’s requirements. This Linear Bottle Washer provides 3 water wash & 3 air wash for positive & pressurizing washes of bottles. All contact parts made from stainless steel 316 and non-contact parts made from stainless steel 304 materials. Bottle invert into neck down position and nozzles enters into bottle during washing cycle to meet GMP requirements. Automatic Linear Bottle Washing Machine is ideal and economic choice for online Sterile Vial Filling Line. Machine is having uses in Pharmaceutical, Cosmetic, Food, Chemical & allied industries.
 
Salient Features
A complete cGMP model
All contact parts are made from high quality Stainless Steel 316L and argon arc welded
All exposed parts are made from Stainless Steel 304/hard chrome plated/brass for corrosion free long life.
The unit built on S.S. Square pipe frame and totally encompassed with S.S. Coverings
Washing section is totally covered with acrylic cabinet.
“No Container - No Washing” system.
“No washing - No water supply” system.
Quick change over with minimum use of tools.
Variable AC frequency drive for speed adjustment.
Low water consumption.
Digital counter for counting production output.
Fixed top nozzles at each washing station ensures external washing of vials/bottles at the same time of internal washing.
Flow of washing Medias stop during the indexing of chain saves utilities.
Easily cleanable & Inter changing facility.

Process Operation
Containers feed from the de-cartooning station are received on an In feed turn table. An in feed worm inverts container to neck down position and feeds them through a specially designed indexing device. The device carries the container forward and stops. Nozzles carrier enters into the container and activities the jet of water/air. The air/water flow is deactivated after the washing cycle is over. Device indexes the vials/bottles for next wash. A separate pumping station gives the right quantum of water at the desired pressure. Washed containers are again inverted to neck upward position to collect in out-feed tray/directly feed to tunnel.

Washing Cycle
1st wash Recycled Water
2nd wash Purified Air
3rd wash DM water
4th wash DM water
5th wash Purified Air
6th wash Distilled Water (WFI)
 
Technical Specification
ModelALBW-50ALBW-100
Production Rate30 to 50 Containers/Minute50 to 100 Containers/Minute
Input Specification (Container Diameter)25mm to 70mm25mm to 70mm
Power Specification--
Main Machine0.75 H.P.1.50 H.P.
Pumping Station2.25 H.P.2.25 H.P.
Loading Platform0.25 H.P.0.25 H.P.
Electrical Characteristics440 Volts, 3 Phase, 50 Hertz, 4 Wire System440 Volts, 3 Phase, 50 Hertz, 4 Wire System
Optional Accessories:Pumping StationPumping Station
-Inspection StationInspection Station
-Loading PlatformLoading Platform
-Programmable Logic Control with GUIProgrammable Logic Control with GUI
Input Utilities:--
Fresh Water5 Liters / Minute10 Liters / Minute
DM water10 Liters / Minute 20 Liters / Minute
WFI water5 Liters / Minute 10 Liters / Minute
Air30 CFM@5 Bar30 CFM@5 Bar
Change PartsInfeed Worm, Infeed Star wheelInfeed Worm, Infeed Star wheel
-Infeed Inverter, Exit Feed WormInfeed Inverter, Exit Feed Worm
-Exit Star wheel, Exit InverterExit Star wheel, Exit Inverter
Overall Dimension:2300mm x 850mm x 915mm2300mm x 1000mm x 915mm


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