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Automatic Linear Vial Washing Machine




Description
Automatic Linear Vial Washing Machine is suitable to wash injectable glass vials. Machine equipped with seven washing stations can be interchangeable as per specific customer’s requirements. This Linear Vial Washer provides 4 water wash & 3 air wash for positive & pressurizing washes of vials. All contact parts made from AISI SS 316L and non-contact parts from AISI SS 304 materials. Vials invert into neck down position and nozzles enters into vial during washing cycle to meet GMP requirements. Automatic Linear Vial Washing Machine is ideal and economic choice for online Sterile Vial Filling Line.
 
Salient Features
A complete cGMP model
All contact parts made from S.S. 316L
Entire frame covers & non contact parts made out from SS 304
Easy cleanable & Inter changing facility
Machine provides 4 water washers & 3 air washers
Complete Flexibility with user for washing cycle
Feeding online vial transferring chain through turn table
"No Vial - No Washing” system
“No washing - No water supply” system
Nozzles enter into the container during washing cycle to meet cGMP requirement
Low water consumption
Quick change over with minimum use of tools
Microprocessor based variable AC frequency drive for speed control
Vial counter for counting the final production output

Process Operation
Containers feed from the de-cartooning station are received on an Infeed turn table through visual inspection unit. An in feed worm inverts container to neck down position and feeds them through a specially designed indexing device. The device carries the container forward and stops. Nozzles carrier enters into the container and activities the jet of water/air. The air/water flow is deactivated after the washing cycle is over. Device indexes the vials for next wash. A separate pumping station gives the right quantum of water at the desired pressure. Washed containers are again inverted to neck upward position to collect in trays or directly feed to sterilizing tunnel.

Washing Cycle
1st washRecycled Water
2nd washCompressed Air
3rd washDM water
4th washDM water
5th washCompressed Air
6th washDistilled Water (WFI)
7th washCompressed Air
8th wash (Optional)Silicon (Optional)
 
Technical Specification
Model:ALVW-80ALVW-150
Production Rate:40 to 80 Vials/Minute80 to 150 Vials/Minute
Input Specification:(Container diameter)15mm to 35mm15mm to 35mm
Power Specification:--
Main Machine:0.75 H.P.0.75 H.P.
Pumping Station:2.25 H.P.2.25 H.P.
Loading Platform:0.25 H.P.0.25 H.P.
Electrical Characteristics440 Volts, 3 Phase, 4 Wire System, 50 Hertz440 Volts, 3 Phase, 4 Wire System, 50 Hertz
Optional Accessories:--
 Vial Loading PlatformVial Loading Platform
 Vial Inspection StationVial Inspection Station
 Pumping StationPumping Station
 Programmable Logic Control with GUIProgrammable Logic Control with GUI
Utility:--
Fresh Water5 Liters/Minute10 Liters/Minute
DM Water10 Liters/Minute20 Liters/Minute
WFI5 Liters/Minute5 Liters/Minute
Air30 CFM@5 bar30 CFM@5 bar
Overall Dimension:2300mm (L) X 850mm (W) X 915mm (H)2300mm (L) X 1000mm (W) X 915mm (H)


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