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High Speed Automatic Rotary Ampoule & Vial Washing Machine





Description
High Speed Automatic Rotary Ampoule & Vial Washing Machine is specially designed to wash Ampoule & Vial with minimum contact of machine parts with container. Machine with specially designed Gripper system holds the container from Neck and invert till the washing operation completed and again after washing release the container on outfeed feedworm system in vertical position ensures positive wash of containers. Machine is suitable to wash various sizes of containers with the help of change parts. Automatic Rotary Ampoule & Vial Washing Machine is widely uses in Pharmaceutical, Veterinary & Biotech industry for performance & cGMP demanding customers.
 
Salient Features
All contact parts with the internal surface of Ampoules/Vials and the wash media are made of AISI SS 316L Stainless Steel
Other parts are made from engineering plastic, FDA approved or AISI SS 304 Stainless Steel
All finishes, welding joints are processed, treated & equipment selected in accordance with cGMP standards
18 Jets for 6 Internal washing zones
15 Cassette of Grippers each having 2 Grippers
Suitable for 1ml to 25ml ampoule & 2ml to 100ml vials
Washing sequence can be made as per customer’s requirements
3 Pumps and 3 Tanks of 25 liters each
Each washing zone with independent circuit to avoid contamination
Automatic Infeed and Exit of Ampoules/Vials
Output capacity of up to 240 Ampoules/Vials per Minute

Process Operation
Ampoules/Vials feed from the Infeed tray are received on an Infeed Feedworm then moves on Infeed starwheel. The Grippers picks up the Ampoule/Vial from Infeed Star Wheel and invert it in neck down position over washing needles and move along with the needle bar for Washing. On completion of a cycle, washed ampoules/vials are again inverted to neck upward position and feed to output star wheel. Washed ampoules/vials received from output starwheel can be collected on Output Tray or can be pushed to tunnel

Washing Cycle
1st washRecycled Water (WFI)
2nd washCompressed Air
3rd washDM Water
4th washCompressed Air
5th washWater for Injection (WFI)
6th washCompressed Air
 
Technical Specification
Model:AVRW-120AVRW-240
Production Rate:70 to 120 Containers/Minute90 to 240 Containers/Minute
Input Specification:--
Ampoule Diameter9mm to 21.5mm9mm to 21.5mm
Ampoule Height60mm to 140mm60mm to 140mm
Vial Diameter14mm to 56mm14mm to 56mm
Vial Height32mm to 110mm32mm to 110mm
Power Specification:4 H.P., 3 Phase 50 Hertz, 4 wire system4 H.P., 3 Phase 50 Hertz, 4 wire system
Optional Accessories:Programmable Logic Control (System) with MMI Aluminum Profile Cabinet covering full machineProgrammable Logic Control (System) with MMI Aluminum Profile Cabinet covering full machine
Utility:Air – 20 CFM Water – 200 to 500 liter per hour depend upon container sizeAir – 20 CFM Water – 200 to 500 liter per hour depend upon container size
Water Tank & Pump:3 nos. each with 25 Liters Capacity & Centrifugal pump3 nos. each with 25 Liters Capacity & Centrifugal pump
Overall Dimension:2050mm (L) X 2000mm (W) X 1210mm (H)2450mm (L) X 2000mm (W) X 1300mm (H)


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